TOY TRUCK

PROJECT FOR IND_104
ASSIGNMENT  Design and create a wooden toy. High focus on craftsmanship and finish quality

CONCEPT
A wooden toy vehicle with a pull back motor mechanism. Body constructed out of a single piece for a seamless, smooth feel in hand. 

 
Concept sketches for different forms

    
 

Initial Research
Plasticine Model
Disassembling a toy car to examine pull-back motor
One-way mechanism
Technical drawing for dimensions and layout

MDF gearbox work
Laser cut gears out of MDF
All MDF parts for assembly
Visualizing gear placement (too close to windshield!)
After four revisions, found that MDF was too soft. Teeth just shred each other.

Acrylic gearbox work
Laser cut acrylic for strength over MDF
Torsion spring drives whole mechanism
Truck Redesign
Switched to truck design for gearbox clearance
Also allowed users to see the gearbox in the bed (cool!)
Building Truck Body
Painting
Final Product